73+ Workbench With Built-In Lighting ~ My Wood Blog

"bentism 48x24"" workbench with power outlets, 1500w, 220lbs load, heavy-duty steel"

www.walmart.com

Introduction: A Brighter, Better Workspace Are you tired of working in a dimly lit, disorganized space? Building your own workbench with integrated lighting can transform your workshop into a bright, efficient haven for your DIY projects. This step-by-step guide will walk you through the process of creating a sturdy and well-lit 73+ inch workbench tailored to your needs.

Materials and Tools You'll Need: Before we begin, gather all the necessary materials and tools. This will streamline the building process and prevent frustrating interruptions.

Lumber: (2) 4x4 posts, 8 feet long (for legs) (4) 2x4 studs, 8 feet long (for frame and supports) (1) Sheet of 3/4" plywood, 4ft x 8ft (for workbench top) (1) Sheet of 1/4" plywood, 4ft x 8ft (for optional shelf or back panel)

Lighting: LED shop light fixture (4ft or similar, depending on desired brightness) Electrical wire, appropriate gauge for the light fixture Wire connectors Electrical outlet (if needed) Power switch (optional)

Hardware: Wood screws (various sizes, 1 1/4", 2", 3") Wood glue Bolts and nuts (for attaching legs, optional but recommended for added strength) Washers (for bolts)

Tools: Measuring tape Pencil Circular saw or table saw Drill with various drill bits Screwdriver or drill with screwdriver bits Level Clamps Wire stripper/cutter Safety glasses Ear protection

Step 1: Cutting the Lumber Carefully measure and cut all the lumber according to the following dimensions. Remember to double-check your measurements before cutting.

Legs: Cut the 4x4 posts into four 34-inch lengths. This will give you a comfortable workbench height of approximately 36 inches, including the top.

Frame: Cut two 2x4s to 73 inches for the front and back frame pieces. Cut two 2x4s to 24 inches for the side frame pieces (assuming a 27-inch deep workbench).

Top Supports: Cut three 2x4s to 24 inches. These will support the plywood top.

Shelf Supports (Optional): Cut 2x4s to desired length based on shelf placement.

Step 2: Assembling the Workbench Frame Now, let's assemble the workbench frame.

Apply wood glue to the ends of the side frame pieces.

Clamp and screw the side frame pieces to the front and back frame pieces using 2-inch wood screws. Ensure the frame is square by measuring diagonally.

Add the top supports by evenly spacing them between the front and back frame pieces. Use wood glue and 2-inch screws to secure them.

Step 3: Attaching the Legs This step will create the foundation of your workbench.

Position the frame upside down on a flat surface.

Place a leg in each corner, flush with the top edge of the frame.

Pre-drill holes through the frame and into the legs.

Attach the legs using bolts, nuts, and washers for maximum stability. You can also use 3-inch wood screws in addition to bolts.

Step 4: Adding the Workbench Top It's time to create the work surface.

Place the 3/4" plywood sheet on top of the frame.

Center the plywood, ensuring there is an equal overhang on all sides (approximately 1.5 inches).

Secure the plywood to the frame using wood glue and 1 1/4-inch wood screws. Space the screws every 6-8 inches.

Step 5: Installing the Lighting Now for the most important feature: the lighting.

Determine the placement of your LED shop light fixture. Common locations include under the front edge of the workbench or suspended above it.

If mounting under the front edge: build a small wooden structure with the leftover 2x4s to house the lighting fixture under the workbench top, allowing light to spill over the surface.

Follow the manufacturer's instructions to safely wire the light fixture. Use appropriate gauge electrical wire and wire connectors.

If adding an electrical outlet or power switch, consult with a qualified electrician if you're not comfortable working with electricity. Ensure all wiring is done safely and according to local electrical codes.

Test the light fixture to ensure it is working correctly.

Step 6: Optional Shelf or Back Panel Adding a shelf or back panel can enhance the functionality of your workbench.

Shelf: Cut the 1/4" plywood to the desired size for your shelf. Create a frame using the remaining 2x4 wood and attach it to the underside of the plywood. Attach the 2x4 frame to the legs using wood screws.

Back Panel: Attach the 1/4" plywood to the back of the workbench frame using wood screws. This provides a surface to mount tools or hang supplies.

Step 7: Finishing Touches These final steps will enhance the durability and appearance of your workbench.

Sand all surfaces to remove any rough edges or splinters.

Apply a finish to the wood, such as polyurethane or varnish, to protect it from moisture and wear.

Add any additional features you desire, such as a vise, pegboard, or tool storage.

Conclusion: Your Illuminated Workshop Awaits Congratulations! You've successfully built a sturdy and well-lit workbench. Enjoy your new, improved workspace and the enhanced productivity it provides. Remember to prioritize safety in your workshop and enjoy creating!